800×1200mm Stainless Steel Bubble Remover Machine

800×1200mm Stainless Steel Bubble Remover Machine — High Pressure Heating Defoaming Machine for ITO+CG, FILM+CG and CTP+LCD Module Panels

GET QUOTE NOW

High Pressure Heating Defoaming Machine for ITO+CG, FILM+CG and CTP+LCD Module Panels

Segmented Pressure and Heating Control for Hard-to-Hard Lamination Debubbling
Hard-to-hard lamination — glass-to-glass CG bonding, ITO+CG, FILM+CG, and CTP+LCD module assembly — behaves differently from film-to-glass bonding. The adhesive layer sits between two rigid substrates with no compliant surface to absorb pressure variation. Residual air trapped in that interface does not migrate out on its own, and a single fixed pressure-and-temperature cycle is often not enough to clear it consistently across a full panel.

The 800×1200 stainless steel bubble remover machine is built for this class of work. Its φ800mm diameter × 1200mm depth stainless steel chamber accepts large-format panels on multi-tier perforated trays. Its control system is a segmented high-pressure defoaming controller — you can set ten separate time intervals for heating and pressure application within a single cycle, and the machine collects bubble-removal data across those intervals.

This is process control at a level that fixed-cycle machines do not provide.

Key Features

Chamber: φ800mm Diameter × 1200mm Depth — Multi-Tier Loading for Large Panels

The chamber interior uses perforated stainless steel trays on multiple shelf levels, visible in the open-door product images. The perforation pattern allows pressurised air to reach all surfaces of the loaded panels rather than being blocked by solid tray plates — this is what makes even pressure distribution possible across a stacked load.

The 800mm diameter sets the usable loading width for panels and fixtures. The 1200mm depth allows deep multi-tray batch loading along the chamber axis. Actual panel quantity per cycle depends on panel size, thickness, and tray spacing.

Chamber size is customizable. If your panel dimensions require a different diameter or depth, send us your specifications and we will assess the configuration.

Note: Product dimensions are measured manually and may contain minor deviation. Please refer to the actual product.

Segmented Process Control — Ten Programmable Time Intervals

This is the defining capability of this machine, confirmed directly from product documentation:

Three process sequence options:

Heating first, then pressure
Pressure first, then heating
Simultaneous heating and pressure

Ten programmable time intervals. The machine is a segmented high-pressure defoaming system. Within a single cycle, you can define up to ten separate time intervals, each with its own heating and pressure application settings. This allows you to build a staged process curve rather than applying one flat condition for the entire cycle.

Bubble removal data collection. The system collects bubble-removal data across the programmed intervals.

Why segmented control matters for hard-to-hard lamination: Different adhesive systems and different substrate combinations respond to different pressure-temperature sequences. A CTP+LCD module may require gradual pressure ramping to avoid stressing the touch layer, while a CG-to-CG bond may benefit from heating before pressurisation to reduce adhesive viscosity first. A machine that only offers one fixed cycle forces every product through the same conditions. Segmented control lets you match the process to the product.

Touch Screen Operation Panel with PLC Control

The machine uses a programmable logic controller (PLC) to control operation of the whole machine, with a touchscreen man-machine interface.

System interfaces:

Auto Interface — automated cycle execution
Parameter Interface — process parameter setting and storage
I/O Interface — input/output diagnostics

The interface displays date and running time on screen. The manual interface allows individual component actuation for setup, testing, and maintenance verification — useful when validating a new product or diagnosing a process issue.

Why Choose Us

Customization and Engineering Assessment

“Send your panel dimensions, module type (ITO+CG / FILM+CG / CTP+LCD), adhesive system, daily volume, and voltage requirement — JiuTu will assess the appropriate configuration and any chamber customization options.”
“Chamber size is customizable. If your panel dimensions require a different diameter or depth, send us your specifications and we will assess the configuration.”

Manufacturing Strength and Real-World Application

“Product images confirm in-house workshop production with multiple machine models in assembly, real application cases with operators loading large panels, and export delivery by forklift and container.”

Honest Pre-Sales Consulting (What This Machine Cannot Do)

“Segmented interval control gives you more process options — it does not substitute for a correctly executed lamination step upstream. If your defect pattern includes fixed-position dots, visible layer misalignment, or haze zones that do not respond to any interval configuration, the root cause is in your lamination or material selection. Send us defect photographs and we will give you an honest assessment before you order.”

Key Features

Product Details

600×900mm Carbon Steel Bubble Remover Machine

FAQ

Q1. What is segmented control and why does it matter?

This machine is a segmented high-pressure defoaming system. Within a single cycle you can program up to ten separate time intervals, each with its own heating and pressure application settings, and the system collects bubble-removal data across those intervals.You also choose the process sequence: heating first then pressure, pressure first then heating, or simultaneous heating and pressure.This matters because different module types respond to different process curves. A CTP+LCD assembly with a sensitive touch layer may need gradual pressure ramping. A CG-to-CG hard-to-hard bond may work better with pre-heating to reduce adhesive viscosity before pressurisation. A fixed-cycle machine applies one condition to everything. Segmented control lets you build a staged curve matched to each product and store it as a recipe.

Q2. What module types and lamination processes is this machine designed for?

Confirmed from product documentation, this equipment is a high-pressure bubble remover for ITO+CG, FILM+CG, and CTP+LCD module panels. It is suitable for debubbling after hard-to-hard lamination (CG lamination) or after assembly (CTP+LCD).Confirmed application categories include slot machines, infokiosks, all-in-one PCs, industrial computers, and HMI operator panels — all under a large-size G+G full laminating process.It is used in the electronics and optoelectronics industries to remove bubbles and vacuum bubbles generated after laminating optical adhesives and OCA adhesives, and effectively improves product yield.

Q3. How does the touchscreen control system work?

The machine uses a PLC as the control centre for the whole machine, with a touchscreen man-machine interface.The manual operation interface gives direct control of Locking Valve, Intake Valve, Blower, Releasing Valve, Turning Light, and Heater — useful for setup, product validation, and maintenance checks.Three system interfaces are available: Auto Interface for automated cycle execution, Parameter Interface for setting and storing process parameters, and I/O Interface for input/output diagnostics.Once parameters are set and the door is secured, the machine executes the programmed cycle automatically.

Q4. What problems will this machine not solve?

A bubble remover eliminates residual air from a properly executed lamination. It will not remove particles sealed under adhesive, correct panel or layer misalignment in a CTP+LCD assembly, recover panels bonded with out-of-spec adhesive, or compensate for fixture failure during lamination.Ten programmable intervals give you far more process flexibility than a fixed-cycle machine — but no interval configuration will fix a defect whose root cause is upstream. Send us photographs of your defect pattern and we will assess honestly whether this machine addresses your issue before you commit to an order.

Q5. Are you a factory or a trading company?

JiuTu (Shenzhen JiuTu Technology Co., Limited) is a direct manufacturer established in 2013 in Shenzhen, operating a 12,000 m² facility with six assembly lines and 50+ engineers. Product images confirm factory direct sales with no middlemen, in-house workshop assembly across multiple machine models, and direct export loading.Buying directly means configuration questions, component specifications, and technical issues are handled by the manufacturing team rather than relayed through a third party. Over 100 demonstration videos are available, and application demonstrations can be arranged on request. Our equipment ships to customers in 85+ countries.

Q6. What warranty and after-sales support do you provide?

This machine carries a 1-year warranty, confirmed on the product documentation. Every machine passes a 48-hour aging test and 36-point inspection before shipping.Export packing and delivery support are included — product images confirm in-house export packing and container loading. Each order includes requirement review, written configuration confirmation, assembly inspection against that confirmation, application testing where samples are available, and full documentation with delivery.