The 500×340 CCD/FFU Vacuum Film Laminating Machine

The 500×340 CCD/FFU Vacuum Film Laminating Machine is JiuTu's precision-alignment film laminator for mid-to-large flat display panel production. It integrates three systems that are typically separate...

GET QUOTE NOW

CCD automatic alignment — 4-camera vision system for substrate-to-film registration
FFU (Fan Filter Unit) — built-in overhead clean-air filtration at the bonding work zone
Built-in vacuum system — no external vacuum pump infrastructure required
The machine handles both G+F (flexible film to rigid glass/plate) and F+F (flexible film to flexible film) lamination modes, with a working area of 500×340mm. It is positioned in the JiuTu range between the non-CCD mesh laminators and the fully motorised servo-platform models, offering vision-guided alignment for applications where angular registration accuracy is critical — including multi-display automotive panels, kiosk touch-screens, naked-eye 3D display assemblies, and precision digital signage panels.

Application industries confirmed from product imagery:

Automotive Display (multi-screen instrument clusters, centre console panels)
Naked-Eye 3D Display
Interactive Kiosk
Digital Signage
Desktop Display

Compatible Film Materials
Film Type Industrial Application
OCA (Optical Clear Adhesive) film Cover glass pre-bonding, optical module assembly
SCA (Super Clear Adhesive) film Flat display surface bonding
AB adhesive film Glass-to-panel and panel-to-panel bonding
Polarizing film LCD polarizer lamination on display glass
Protective film Surface protection on display panels
ITO / conductive film Touch sensor functional layer bonding
Functional sheet TP cover plate and functional film bonding

Compatible Substrate & Application Scenarios
Application Bonding Mode Description
Automotive display panels G+F Film lamination on multi-screen automotive dashboard glass
Naked-eye 3D display glass G+F Precision optical film alignment on lenticular display panels
Interactive kiosk touch-screen G+F OCA / protective film bonding on kiosk display glass
Digital signage display G+F Polarizer and protective film bonding on signage panels
Desktop display panels G+F Functional film application on desktop monitor cover glass
Soft-to-soft functional film F+F Film-to-film bonding for flexible display assemblies

Key Features

1. 4-Camera CCD Automatic Alignment System The machine is equipped with 4 CCD camera modules mounted on an overhead cross-beam inside the enclosure. The cameras capture alignment mark positions on both the substrate and the film, calculating X/Y/θ offset before the bonding cycle begins. This provides consistent registration across production batches, compensating for manual loading variation and material edge irregularity.

CCD alignment is particularly valuable for:

Automotive multi-screen panels where film edge registration affects visual continuity
Naked-eye 3D displays where lenticular film angular placement directly impacts 3D effect quality
Digital signage panels with visible printed-edge borders requiring precise film placement
CCD alignment accuracy: [To be confirmed with supplier — not stated in available documentation]

2. Integrated FFU (Fan Filter Unit) — Built-In CLASS-Level Clean Air FFU units are integrated into the overhead structure of the machine enclosure, providing positive-pressure filtered air flow over the lamination work zone. This creates a local clean-air environment at the bonding point without requiring the machine to be installed inside a dedicated cleanroom enclosure. The FFU system filters particulates from the air above the open substrate and film during the loading and bonding cycle — reducing dust contamination risk on large-area display panels.

3. Built-In Vacuum System The machine includes an integrated vacuum pump (capacity: ≈60 L/min per PDF specification reference). Both the upper film platform and lower substrate platform use vacuum suction to hold materials flat and stationary during alignment and bonding. No external vacuum pump, piping, or vacuum infrastructure is required at the installation site.

4. G+F and F+F Dual Bonding Modes The machine supports two lamination modes:

G+F (Glass/Rigid Plate + Film): Film applied to glass, LCM module, or rigid display substrate
F+F (Film + Film): Flexible film bonded to another flexible film layer
Mode selection is configurable via the PLC parameter interface.

5. Flip-Platform Architecture with Servo Drive The upper platform uses a servo motor driven flip mechanism (per PDF: servo motor + drive: Xinjie), rotating the film-loaded platform to the bonding angle at the start of each cycle. The lower platform holds the glass substrate on a vacuum suction plate. The roller descends pneumatically (CKD solenoid valve + Xingchen pneumatic cylinder) and progresses across the 500mm bonding stroke.

6. PLC Touch-Screen Control with Parameter Settings Control system: Touch-screen PLC (Xinjie) with parameter interface for bonding speed, travel speed, and position settings. Safety: emergency stop buttons installed on both left and right operator positions; earth leakage circuit breaker; electrical interlocking; anti-static grounding separate from power ground.

7. Enclosed Enclosure Structure The machine is fully enclosed with sliding access doors on both sides, keeping the interior lamination area isolated from the surrounding factory environment during the bonding cycle. All doors must remain closed during operation. The enclosed structure works in combination with the overhead FFU system to maintain air quality at the bonding zone.

Why Choose Us

1. CCD Alignment Integrated — No Separate Vision Station Required Most production lines requiring film-to-substrate alignment use a separate pre-alignment station before the laminator. This machine integrates the 4-camera CCD alignment system directly into the laminator — substrate registration and bonding happen in one machine, one cycle, reducing handling steps and the positional error introduced by transferring between stations.

2. FFU Integrated — Local Clean Air Without Cleanroom Infrastructure The built-in FFU system provides filtered clean air above the bonding zone within the enclosed enclosure. Factories that need clean-air lamination conditions for optical film applications can achieve this without installing or expanding a dedicated cleanroom — the machine brings its own clean-air environment.

3. Built-In Vacuum — Complete System, No External Infrastructure Power and compressed air are the only external connections required. The integrated vacuum pump eliminates the need to design vacuum piping runs or share vacuum infrastructure with other equipment, simplifying installation and reducing downtime risk from shared vacuum system failures.

4. G+F and F+F Dual-Mode in One Machine A single machine handles both glass-substrate and flexible-substrate lamination workflows. Production lines processing multiple product types — for example, automotive glass panels and flexible display assemblies — can use one machine for both, reducing equipment investment and floor space.

5. Automotive and Specialty Display Ready The CCD alignment capability makes this machine directly applicable to automotive display and naked-eye 3D display production, where angular film placement accuracy directly impacts product quality. These are growing application segments in the industrial display market.

Product Documents

350X500 mesh laminator specification

Download Docx

Key Features

Product Details

FAQ

Q1: What is the effective lamination area of this machine?

A: The effective lamination area is 500 × 340 mm, as confirmed in the product specification callout. This covers display panel substrates up to 500mm in the bonding direction and 340mm in width, suitable for automotive multi-screen panels, kiosk display glass, digital signage panels, and desktop display assemblies within this size range.

Q2: What makes this machine different from JiuTu's other film laminators?

A: This machine combines CCD automatic vision alignment, an integrated FFU clean-air system, and a built-in vacuum system in a single enclosed unit — a configuration suited to applications that require both angular registration accuracy and local clean-air conditions at the bonding zone.Compared to models using mechanical corner-stop or UVW electric platform alignment, the 4-camera CCD vision system on this machine detects alignment marks and automatically corrects X/Y/θ offset before each bonding cycle, reducing registration variation for applications such as automotive displays and naked-eye 3D panels where precise angular placement directly affects product quality.

Q3: What is CCD alignment, and why does it matter for display film lamination?

A: CCD alignment uses cameras to locate alignment mark positions on both the substrate and the film, then calculates the positional offset between them. The machine automatically corrects this offset before bonding begins.For applications like automotive instrument cluster panels, the film must be placed at a precise angle relative to the glass edge — a misalignment visible to the end user. For naked-eye 3D displays, the lenticular film angular placement directly determines whether the 3D effect works correctly. CCD alignment removes operator-to-operator variation from this critical step.Specific alignment accuracy (±Xmm) for this model should be confirmed with our sales team before ordering.

Q4: What is the FFU system, and does the machine need to be in a cleanroom?

A: The FFU (Fan Filter Unit) system is integrated into the overhead structure of the machine enclosure. It pushes filtered, particle-reduced air downward over the lamination work zone, creating a positive-pressure clean-air environment at the point where the substrate and film are exposed during loading and bonding.This means the machine can achieve clean-air lamination conditions without being placed inside a dedicated cleanroom enclosure — the machine provides its own local clean-air zone. A clean, dust-free factory environment is still recommended (per operating manual guidelines: temperature 19–26°C, humidity 40–70%).

Q5: What bonding modes does the machine support?

A: The machine supports two bonding modes:G+F (Glass / Rigid Plate + Film): Flexible film bonded to a rigid glass panel, LCM module, or rigid display substrate F+F (Film + Film): Flexible film bonded to another flexible film layer Mode selection and bonding parameters are configured via the PLC touch-screen interface.

Q6: What is the production cycle time?

A: The production cycle time is 25–30 seconds per piece (excluding manual loading time). This equates to approximately 120 pieces per hour under continuous operation. Actual throughput depends on operator loading speed and material preparation time.

Q7: What power and air supply does the machine require?

A:Power: AC220V / 50Hz / 8KW (single-phase; 3m power cable with industrial plug included per PDF) Air supply: 0.40–0.60 MPa operating pressure; ≈400 L/min consumption; Ø8mm hose with quick-connect (3m hose included per PDF) Vacuum: Built-in vacuum pump — no external vacuum supply required

Q8: Can the machine be customised for specific panel sizes or alignment requirements?

A: Yes. As with all JiuTu equipment, customer-specified requirements are confirmed via a Technical Agreement. Key customisation considerations include panel size variations within the machine's mechanical range, alignment mark type and camera configuration, and parameter settings for specific film and substrate combinations.Contact our sales team with your glass panel dimensions, film type, alignment mark specifications, and production volume requirements to discuss configuration options.