510×710 Film Laminating Machine with FFU

The 510×710 Film Laminating Machine with FFU handles soft film-to-hard board (G+F) and soft film-to-soft film (F+F) bonding in the production of medium-to-large-sized display assemblies. It covers OCA...

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The machine uses dual vacuum adsorption platforms: the upper suction plate holds the film during the alignment and flip phase, and the lower suction plate holds the rigid substrate during the lamination stroke. The integrated overhead FFU unit provides filtered clean-air flow over the open bonding work area.

The machine supports flat panel lamination, 3D surface screen lamination, and selected irregular-shaped product bonding, as confirmed in product imagery.

Confirmed bonding types (product images):

G+F: Flexible film to rigid glass panel or protective plate
F+F: Flexible film to flexible film
Confirmed compatible process types (product images §”Suitable For”):

OCA adhesive lamination
AB adhesive lamination
Polarizer lamination
Protective film lamination
Function sheets and TP covers
Touch-screen glass with conductive film

Compatible Film & Material Types
Film / Material Industrial Application
OCA (Optical Clear Adhesive) film Cover glass optical bonding, display module assembly
AB adhesive film Glass-to-panel and panel-to-panel bonding
Polarizing film LCD polarizer lamination on display glass
Protective film Surface protection on display panel glass
Functional sheets (AG/AR/AF) Surface treatment film on display glass
TP cover film Touch panel cover glass lamination
Conductive film Touch-screen glass conductive layer bonding

Application Scenarios (Confirmed from Product Images)
Application Bonding Mode Notes
Tablet display glass lamination G+F / F+F Flat panel
All-in-one PC display lamination G+F Flat panel, medium-large size
Automotive navigation display G+F Flat and selected curved
Terminal query display lamination G+F Kiosk / self-service display glass
3D surface screen lamination G+F Curved substrate — technical confirmation required
Large-size screen lamination G+F / F+F Within 510×710mm working area
Irregular-shaped display products G+F Selected shapes — technical confirmation required

Why Choose Us

1. 510×710mm Working Table — Accommodates Medium-to-Large Display Panels At 510×710mm, the working table is larger than the 400×600mm standard configuration, allowing the same machine to process larger display panel formats without requiring a change of equipment. This is relevant for production lines that handle a mix of sizes across automotive navigation displays, all-in-one PC displays, and large tablet-format panels within this size range.

2. 3D Surface and Irregular Shape Compatibility In addition to flat panel lamination, the machine is indicated to support 3D surface screen lamination and selected irregular-shaped products (confirmed in product imagery). This extends its use beyond purely flat panel production lines. For non-standard product shapes, technical evaluation of compatibility with the machine configuration is recommended.

3. Open-Front Worktable Layout — Accessible and Repositionable The worktable-height open-front layout provides direct operator access to both platforms for substrate and film loading. The caster wheel base with levelling feet allows the machine to be repositioned on the production floor. This layout is suited to production environments where line configurations change or floor space is variable.

4. Dual Platform Vacuum Sequence — Structured 7-Step Operation The 7-step vacuum-flip-laminate-release sequence (lower B side loads and sucks substrate; upper A side loads and sucks film; flip start; upper plate auto-rotates; lower plate moves to lamination position with roller rising; roller traverses stroke; lower plate returns and A side releases) provides a defined, repeatable lamination cycle that is programmable via the HMI touchscreen.

5. Overhead FFU Clean Air — Workbench Layout Without Full Enclosure The overhead FFU provides filtered clean-air flow directly downward over the 510×710mm bonding work area. This supports clean-air process conditions for OCA, polarizer, and functional film lamination in a workbench-height layout without requiring a full enclosed cabinet design.

Key Features

Product Details

FAQ

Q1: What is the effective lamination table size of this machine?

A: The laminating table size is 510×710mm, confirmed across multiple product images including the main product image, Key Features image, and Application Compatibility image. This accommodates display panels and glass substrates within this working area dimension.

Q2: What bonding modes and film types does this machine support?

A: The machine supports:G+F — flexible film to rigid glass panel or protective plate F+F — flexible film to flexible film Compatible process types confirmed in product materials: OCA adhesive lamination, AB adhesive lamination, polarizer lamination, protective film lamination, functional sheet bonding, TP cover bonding, and touch-screen glass with conductive film.

Q3: Can this machine handle 3D curved or irregular-shaped displays?

A: Product imagery indicates the machine supports 3D surface screen lamination (confirmed in detail page: "3D Surface Screen Lamination") and selected irregular-shaped products (Key Features: "Flat, curved and selected irregular-shaped products"). The Application Compatibility image also notes: "Large / Irregular Displays — Technical Confirmation Required."For non-standard curved or irregular-shaped substrates, we recommend contacting our sales team with your specific product dimensions and shape details for technical evaluation before production use.

Q4: How does the dual vacuum platform sequence work?

A: The machine uses a 7-step vacuum-flip-laminate-release sequence:Substrate placed on lower B-side platform → vacuum activates → liner removed Film placed on upper A-side platform → vacuum activates → liner removed Flip Start pressed → cycle begins Upper A-side plate auto-rotates 180° to bonding position Lower platform moves to lamination start; roller rises Lower platform traverses full stroke; roller bonds film to substrate; platform returns A-side flips up; finished laminated panel removed Both platforms use vacuum adsorption to hold materials flat throughout the cycle, reducing film stretching and bubble formation.

Q5: What clean-air provision does the FFU system provide?

A: The machine includes an overhead FFU (Fan Filter Unit) mounted in the top frame structure, providing filtered downward clean-air flow over the bonding work zone. This supports clean-air conditions for OCA, polarizer, and functional film lamination processes. Whether additional external cleanroom infrastructure is required depends on your specific process and quality requirements. Contact our team to discuss your environmental conditions.

Q6: What is the alignment method on this machine?

A: The specific alignment method is not stated in available product image materials for this model. Based on the machine architecture (workbench-height open layout, non-CCD configuration), mechanical corner positioning is the likely alignment method — however this should be confirmed with our sales team for your specific requirements.For applications requiring CCD vision-guided automatic alignment, CCD-equipped models in the JiuTu range are available. Contact our sales team to discuss which configuration best fits your panel type and registration accuracy requirements.

Q7: What industries and applications is this machine suited for?

A: Confirmed application areas from product materials include:Tablet display glass lamination All-in-one PC display lamination Automotive navigation display film bonding Terminal query / kiosk display lamination 3D surface screen lamination (with technical confirmation for non-standard shapes) Large-size flat screen lamination within 510×710mm working area

Q8: Is the machine available with customization or OEM/ODM configuration?

A: Yes — product materials confirm "Customizable on request" and "OEM/ODM Configuration Evaluation Available." The Key Features image states: "Worktable and related configurations support customization." This includes worktable dimensions, lamination parameters, and line setup configurations.Contact our sales team with your panel dimensions, film type, bonding mode, shape requirements, and production volume to discuss available customization options.